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Updating Induction Systems with EFI
Something old, something new
Steve Temple / autoMedia.com
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Feeding fuel to a hot rod requires not only solid science, but also a sense of style. Since the induction system sits right on top of the engine, it's the first thing everybody notices when you open the hood. If it doesn't look cool, most hot rodders could care less how well it works. So when it comes to installing a modern electronic fuel injection (EFI) system, half the battle is making it visually pleasing.
Art Meets Science
"The biggest challenge is hiding injectors, when customers don't want the EFI system to be seen," admits Dan Fodge of Fodge Engineering, a firm that specializes in custom EFI for hot rods, musclecars and street rods. "They don't like wires and lines; they want you to make it look clean."
Just because you like the benefits of EFI doesn't mean you have to give up form for function. It's really amazing how many different types of setups can be done. "Fortunately, the EFI computer doesn't care what the intake is—we can fuel-inject anything," Fodge adds. Even though the basic EFI system is fairly similar for all engines—a collection of various sensors feeds data to a computer that controls the timing of the fuel injectors—how EFI actually fits onto intake systems varies widely, and that's where art and science converge. To show how they can comfortably coexist, we've provided an overview of several different configurations and their specific applications.
Applications
In addition to the basic system components, you can see EFI fitted to engines with port systems, throttle bodies, stacks, blowers, cross-ram, and tunnel-ram induction systems. Today, EFI systems can be adapted to just about any engine, from a flat head to an LS1. Prices vary with the system involved, but a custom unit can range anywhere from $4,000 to as high as $9,000 for a race-ready induction system.
Whatever induction system you choose, EFI can handle them all, because, as Fodge sums up, "The bottom line is pulse width." In other words, the engine's performance is determined entirely by how long the injectors fire (at idle, the pulse is usually about 2.5 milliseconds, accelerating to 12 to 15 milliseconds for wide-open throttle). No matter what sort of flow and air/fuel characteristics a given intake system has, the timing in microseconds on the injector firing keeps the engine in precise tune, which is all controlled by the computer. Even though the EFI's brain box may look the same on two different engines, it can be programmed to handle completely different types of injection, such as batch-firing, bank-to-bank or sequential. For most street applications, bank-to-bank is the most cost-effective way to go.
Copyright autoMedia.com 2000-2008
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Here's a fairly typical port injection system with extruded fuel rails and a single throttle body converted to an air door, which will be fitted to an aluminum 427 Shelby. A single-plane manifold is one of easiest to maintain and tune, and offers the most bang for the buck.
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This close-up shows the IAC?idle air control?which allows fast idle on cold starts and also lets in more air during a fuel-rich condition.
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The TPS?throttle position sensor?is one of several sensors that the computer must receive data from in order to time the injector pulse width.
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A laptop with interface cable is used for programming the engine computer.
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One of the hottest things in the hot rod world is to convert a mechanical fuel injection to EFI. It gives you nostalgic looks, but modern performance, with lots of torque, for either strip or street. It's a bit harder to tune than port injection due to throttle-blade angles.
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To really conceal an EFI system, this injector blower-plate retainer uses billet rails with crossover tubes instead of extruded fuel rails. It eliminates the clutter of extra lines, and the injectors are mounted closer together for better atomization of fuel.
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The radius on top of the injector boss provides for smoother air flow.
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Engineering software is used to design various types of injection systems.
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Here's a Ford FE 427 with an individual runner system that features billet aluminum machined throttle bodies for great looks and has lots of low-end torque. Individual runners are a plus because each cylinder has its own intake manifold.
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This cross-ram is for a big-block Chevy, and works well with a low hood clearance. It also provides maximum hp/torque in naturally aspirated setups. The long runners are for torque, the big blades for horsepower.
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This naturally aspirated tunnel ram in a '60 Vette gives you the look of a blower without the blower, and is a lot less expensive way to go. The EFI compensates better than a carburetor to maintain better air/fuel ratio throughout entire powerband.
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Fodge demonstrates use of laptop to program the engine computer.
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A 1960 Corvette with EFI on a tunnel-ram intake?nostalgic looks and high-tech performance.
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'89 GMC p/u - rusted partHave a coolant leak. Don't know what the part is called. Two hoses come from the firewall (heater element), one goes to the upper radiator.  ... more... |
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