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Torque Converters and Fluid Dynamics
The twist and spin of power conversion
Mike Bumbeck / autoMedia.com
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The driven part of the converter is the turbine. The turbine spins inside the cover, and is connected directly to the input shaft of the transmission. The fluid coupling energy-created impeller rotation spins the turbine. In between the impeller and the turbine is the thinking part of the torque converter—the stator—or reactor. The stator redirects the flow of fluid between the impeller and the turbine, and is the key to smooth converter operation. The stator creates the multiplication of torque by redirecting fluid as it flows from the center of the turbine.
Fluid Coupling
Power applied to a direct fluid coupling, such as a turbine and impeller with no stator, would quickly bring the coupling to the point where the two parts and the fluid are rotating as a solid mass. This is known as the coupling phase, or the point where the turbine is turning 9/10ths as fast as the impeller. The fins inside the impeller and turbine force the transmission fluid in two directions at once to achieve this coupling. The transmission fluid flows in both a rotary and vortex motion at the same time.
To visualize these forces imagine spinning a half empty bucket of water around and around over your head. Rotary flow and centrifugal force holds the water in the bottom of the bucket. Vortex flow is taking place as the water circulates inside the bucket as you spin it around.
Inside the torque converter, rotary flow forces the fluid to the outside of the impeller and turbine assembly, and creates a centrifugal force that makes it spin ever faster. Vortex flow created by the blades channels fluid in a vortex within the impeller and turbine and helps this situation occur. This forces the fluid to circulate from the outside and back through the centers of the turbine and impeller. At the coupling stage, at 9/10ths, rotary flow overcomes vortex flow and the two halves spin essentially as one. Vortex flow is crucial to get things going with the help of the stator.
Multiplying Reactor
At idle, the stator locks on its one-way clutch, stops turning, and redirects the flow of fluid exiting the center of the turbine. On throttle application, the fluid exiting the center of the turbine hits the blades of the stationary stator. The reason this is key is that as the fluid jets out of the center of the turbine, the vortex is turning the wrong way—against engine rotation. The stator, or reactor, corrects the flow direction of the fluid and multiplies the energy contained within. This helps the impeller to spin the turbine faster by redirecting the fluid from the center of the turbine. The fluid then enters the center of the impeller with engine rotation, and then back out through the outside blades at a higher flow rate.
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First in line is the converter impeller. The impeller always turns at the same speed as the engine as it is connected to the crankshaft by way of the cover, and also serves to turn the transmission fluid pump in the transmission with an indexed gear.
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On the inside of the impeller are angled blades. Positive, neutral, or negative blade angle determines converter stall, as the way the blades direct the fluid into the turbine influences when the turbine will start to turn the transmission input shaft.
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The stator resides in between the impeller and the turbine. The stator redirects fluid flow to create the multiplication of engine torque as the converter works from stall to 9/10ths fluid coupling.
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The stator locks on a clutch to redirect the fluid flow. Note the opposite angle of the stator blades. Once the fluid coupling stage is achieved, the stator unlocks and goes with the flow.
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The rotation of the turbine inside the torque converter is what turns the input shaft of the transmission. The transmission fluid, with the help of the engine, impeller, and stator, creates a fluid coupling which spins the turbine.
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The cover is welded to the impeller. This is why the impeller always spins at the same rate of speed as the crankshaft. The torque converter as an assembly is bolted to the engine by way of a flexplate.
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