CarCare
tbi throttle body injection carburetor

The first automobiles metered their mixtures of air and fuel into the engine by way of crude devices called spray carburetors. These devices looked very much like perfume spray bottles. As time has marched on, the carburetor has become much more sophisticated, but as air density varies based on temperature and altitude, the carburetor is still limited in efficiency by the inflexibility of its own mechanical design.

Air Variables
Fuel injection systems finally got around the problem of air density and temperature variables by monitoring them, and then delivering that information to a central computer. The computer then tells the system how much fuel to deliver and how it should do so, hot or cold, high or low, sideways or flat—the fuel injection system, in theory, delivers exactly what the engine needs in order to make power. Virtually every automobile manufactured after 1998 uses Multi-Point Fuel Injection (MPI) to deliver fuel to the cylinders.


With MPI, each cylinder of the engine has its very own fuel injector, which precisely meters fuel into the incoming airflow. How much fuel, however, depends on what a variety of other sensors tell the engine control unit computer. The computer takes this vital information supplied by the sensors and uses it to tell the injectors how much fuel to meter into the engine cylinders, and when to do it. While all this may seem relatively simple, the modern automobile fuel injection system was a long time coming. As with so many things, change for the better often comes slowly, with some fighting tooth and nail to prevent it.

Rise and Fall
In between the ultimate demise of carburetors and the rise of fuel injection systems, automobile manufacturers came up with a few transitional technologies. First was the infamous, Dr. Frankensteinesque feedback carburetor, which attempted to meld the sensor system and computer from a modern, electronic fuel injection system to a mechanical carburetor. One can almost hear the laughter, like that of a mad scientist, from the responsible engineer when trying to troubleshoot these systems. Removal and replacement was often the only option.


The next evolutionary step was Throttle Body Injection (TBI). This improved system replaces a carburetor with one or more fuel injectors to precisely meter the fuel into a central mixing body. While this system has the advantage of simplicity over the feedback carburetor, it cannot adjust the amount of fuel entering individual cylinders, as MPI can. Nonetheless, TBI works well at getting the job done, and there are still a great number of TBI-equipped vehicles on the road today.

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Photo Guide
tbi fuel enjection manual view
This TBI exploded view is from the factory service manual for a 1987 Mitsubishi Starion. This style of Mikuni TBI was also used on the Mitsubishi (Dodge) Colt, and Tredia.
tbi throttle body injection removal
Disconnect the negative battery post. Remove intake. Drain radiator if TBI uses coolant as a pre-heater.
label electrical connections and vacuum lines tbi
Clearly label electrical connections and vacuum lines before removing TBI. No, you won't remember what goes where later.
remove tbi bolts to intake manifold
Always have a fire extinguisher nearby when working with gasoline. Relieve fuel pressure. Remove fuel supply and return lines. Remove bolts that hold the TBI to the intake manifold.
remove trottle body injector tbi
Remove the TBI. Note discoloration at base caused by fuel leakage from worn gasket and o-rings.
remove oil gasket from intake manifold
Failure to completely remove the old gasket from the intake manifold mounting surface will result in improper sealing. Use a rag to prevent debris from entering the intake manifold.
fuel injection cleaner spray to remove varnish
Place the TBI on a solvent-proof catch tray. Use carburetor or fuel injection cleaner to remove gum and varnish from all passages and ports. Do not use wire or sharp objects. If a chemical dip is used, do not submerge rubber and plastic parts or fuel injectors.
remove old o-rings
Small picks will help remove old o-rings. Replace with same size o-rings from the rebuild kit. Old o-rings may appear to be slightly larger than replacements due to wear.
remove fuel pressure regulator
Loosen the mounting screws and remove the injector holder and fuel pressure regulator (FPR) from the mixing body.
replace fuel pressure regulator o-rings
Replace all o-rings in FPR. Use cleaner to clean any debris from injector holder catch screens. Do not attempt to remove screens. Lubricate o-rings with gasoline or brake fluid for proper seating. Reassemble the FPR.
remove injector from mixing body
Gently rock the injector back and forth to remove it from the mixing body. Take note of the position of the connector pins and the color of the injector.
replace fuel injector o-rings and collars
Replace the fuel injector o-rings and collars. Check the injector body for cracks. Replace any cracked or leaking injectors.
fuel to leak from the throttle body
This lemon shaped o-ring was shot, so it allowed fuel to leak from the throttle body.
Replace all fuel injector seal rings
Replace all fuel injector seal rings. Gently push in fuel injector. Note that the square side of the seal ring faces up.
Throttle Position Sensor
Do not disturb or remove the Throttle Position Sensor (TPS). If the TPS position is changed, it must be recalibrated.
The Idle Speed Control motor
The Idle Speed Control motor, or ISC, helps maintains cold start idle, and compensates for A/C compressor drag. It also cuts fuel between shifts, and on deceleration.
tbi installation
With fresh gaskets, o-rings, and gummed-up fuel and varnish removed, the TBI is ready to be installed.



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