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Taillight Housing Resto
Fixing taillight and turn signal housings
Jim McGowan / autoMedia.com
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Bright, functional turn signals and taillights play a key role in that safety.
Safety should always be the primary concern while driving your car, particularly at night. Bright, functional turn signals and taillights play a key role in that safety. Especially with older muscle cars, the taillights don't shine as brightly as when new. Here is some illuminating information that every car restorer should know.
Age Effects
Simply due to age, the factory bright-silver reflective surface inside light housings fades and becomes dull. In worst-case scenarios, this silver lining actually peels and lifts from the metal or plastic housing. Furthermore, exterior plastic lenses can chip or crack, or the plastic becomes so clouded with scratches that it doesn't perform up to snuff. Luckily, most of these problems can be fixed.
Rust & Corrosion
It's virtually impossible to eliminate internal damage due to severe rust and corrosion inside the bulb sleeve and at the contact points at the bottom where the bulb sits. If your bulb won't fit tightly within the sleeve, contact at the wiring connection cannot be made, or at best will be intermittent. To be safe, find a rust-free replacement housing.
Well-Grounded
After you've restored your housing and cleaned the contacts, if the light still won't illuminate or is dim, the cause is normally a bad ground. Check the harness ground in the trunk or at each turn signal, and if necessary replace the bulb. A good, clean ground is crucial for proper operation.
Copyright autoMedia.com 2000-2009
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We used several resto paints, some OOOO-gauge steel wool, a small Scotch-Brite pad and some chrome polish during the project.
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The reflective silver applied to this plastic Pontiac taillight housing was peeling. The faded silver was scraped away with a Scotch-Brite pad. Fine sandpaper?such as 600-grit wet-or-dry ?will give the same results.
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A few light passes of some reflective aluminum aerosol paint works well for the background. The new paint provides a bright finish for back-up, brake and normal tail reflections. Since the bulbs plug into the rear of this plastic housing, no masking was required.
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This Mopar turn signal's reflective area was dull, and the bulb connection points were oxidized. The interior was cleaned and sprayed with a coat of silver. Protect the bulb sleeve by inserting a balled-up piece of paper towel into the hole prior to painting. Tweezers easily removed the towel.
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Years of washing and wiping the plastic light lenses scratched and clouded them. A simple fix is to polish the plastic with a fine paste polish. It takes a little handwork, but most of the scratches can be rubbed out and the lens will look and work like new. This technique also works well on plastic dashboard instrument lenses.
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