CarCare
replace disc brake pads

Poll most professional drivers/racers about a car's most important system and many will vote for brakes without hesitation (so to speak). Steering is also toward the top of the list, but without good brakes, driving at speed can be a kamikaze mission waiting to happen.

New Linings Without good brakes, driving at speed can be a kamikaze mission waiting to happen.
Disc-brake systems are much more user-friendly than comparatively Neanderthal drum setups. Because their components aren't obscured by a brake drum, disc systems are easier to inspect and access. The average home mechanic can easily replace disc pads, although other problems such as fluid leaks and rotor surface irregularities are often better left for a pro.

Brake Check



Signs of brake problems include:


> The car pulling to one side during braking.

Continued on Page 2

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Photo Guide
brake pad anti rattle shims
These replacement pads came with anti-rattle shims. The job also requires basic hand tools, a C-clamp or pad spreader (shown) and high-temp grease.
brake pad sound reduction absorber
Pads squeal unless some sort of sound absorber separates them from the calipers. These pads came with adhesive-backed shims; aerosol sound-deadener sprays are also available.
unfastening brake caliper from mount
Raise and secure the vehicle on jackstands, then remove the wheels. Leave one side assembled for reference while working on the other. Begin by unfastening the caliper from its mount. The pins'/bolts' heads could be standard SAE or metric six-points, Allen/square or Torx.
retracting brake piston
Retract the piston(s). This tool is intended for single-piston calipers; a C-clamp will also work. Using the tool of choice between the caliper body and the old inboard pad is preferable to the method shown here. Always inspect calipers for fluid leaks and signs of damage.
brake pad metal bracket
On this Explorer, the pads clip into a metal bracket. Make sure that clips are reinstalled in their original location to avoid rattles.
brake pad lining
Pad lining thickness can often be viewed?and even measured?through the caliper's opening. These pads are worn perilously close to the wear-indicator tang (upper left). Uneven wear would indicate a caliper, caliper-pin or rotor problem.
brake rotor damage
If the rotor appears gouged or otherwise damaged, either have it resurfaced or replace it. On fixed-mount systems, the pad bracket must be unbolted prior to rotor removal. If the rotor doesn't feel grooved and is relatively low-mileage, replace the pads at this point.
brake rotor resurfacing or replacement
If necessary, remove the rotor for resurfacing or replacement. Some rotors are located by their calipers, while others require removing the dust cap, spindle nut and washer to be freed. This is a good time to inspect and either replace or re-grease the wheel bearings.
install new brake pads
Reverse the disassembly process, adding the new pads. Consult a service manual for proper fastener specifications and any other recommendations. Remember to top off the master cylinder with fresh brake fluid.



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