Restoration
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automotive car carpet

Carpet is literally at the bottom of the resto-priorities list, probably because it involves the most un-doing. The optimal time to re-carpet is in conjunction with re-upholstering the seats and/or re-covering the rear quarter panels because these components must be removed anyway. However, no single interior revival pays off with such immediate gratification.

Carpet Selection
The job's obvious first step is choosing new carpet. The proliferation of aftermarket molded-carpet kits makes the job easy for the do-it-yourselfer, and beginning with quality materials is the first step to emulating an OE end result.

Pending the vehicle's model year, removing the old carpet might actually reveal enough spare change to pay for the new kit.
When shopping the aftermarket, look for carpet that has similar composition to stock. Examples: 100-percent jute padding (as opposed to compressed-foam scraps like household carpet padding), the right fabric blend, molded to fit the seat wells, specific driver's side heal and toe pad. However, color-matching might vary slightly between stock and aftermarket carpet—aftermarket manufacturers can't cost-effectively order the exact dyes from the mills for all of the low-demand colors.


Once the carpet kit is in hand, begin the job by laying the new pieces in the sun to help remove wrinkles. The preparation continues by stripping the interior as shown in the accompanying photos. Pending the vehicle's model year, removing the old carpet might actually reveal enough spare change to pay for the new kit.

Pan Inspection
After removing the carpet and padding, the insulation should be lifted to check the floorpan for rust; crumbling insulation should be replaced. This is the opportune time to inhibit further cancer by wire-brushing and undercoating the pan and maybe even adding sound-deadening insulation sheets. A thorough vacuuming goes without saying.

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Photo Guide
new automotive carpet
Lay the new carpet in the sun to help remove wrinkles. (Unlike out-of-the-box pieces, this front carpet has already been notched for the the vehicle.)
strip car door sill moldings, seatbelts, kick panels
Begin stripping the interior. The door-sill moldings, seatbelts, and kick panels are a good place to start.
remove car seats
Remove the seats. On many vehicles, the rear seat's bottom snaps up and out, and the back can remain in place. In some 2-door vehicles, the rear quarter panels may have to be removed. The front seats are usually secured to a bracket or, in the case of this Mustang, bolted through the floorpan. (The nuts are accessed from underneath by removing the drain plugs in the floorpan.)
remove center console
On console-equipped vehicles, the shifter handle must be removed before the console can be unbolted, unwired (if necessary) and extracted. On some air-conditioned vehicles, the AC drain hose will also need to be removed.
remove existing carpet
The existing carpet can now be removed.
check floorpan and insulation
Assess the insulation's condition and check the floorpan for rust. Now's the time to address sheetmetal cancer and/or add sound-deadening insulation material, but those are other stories.
rear carpet piece and hump
The rear carpet piece is centered on the hump and smoothed outward; this Mustang convertible has an extra frame member, so the carpet kit includes a felt shim piece to compensate for the tunnel's contour.
slide carpet under pedals
Next, the carpet is slid under the pedals and centered on the hump. The molded portions are fitted in the seat wells and holes/slits/trimming are done around the steering column on the firewall, the high-beam switch, the floor shifter and console bracket as necessary.
smooth the carpet, cut excess - car
After smoothing the carpet outward from the tunnel, excess can be cut off at the door sills.
awl to locate bolt holes for seat studs
An awl (Leatherman multi-purpose tool shown at right) can be used to locate bolt holes for seat studs, belts, the console and the door-sill moldings. Once the holes are found, they can enlarged with a carpet knife.
slotted plates to prevent seat track damage
Slotted plates prevent the seat tracks from damaging the carpet. Now's an opportune time to repaint the stock ones or get replacements. (Note Phillips screw, which secures both carpet pieces to the floorpan, in the upper right.) The job ends by reinstalling the seats, belts, rear quarter panels, console and kick panels.


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