Restoration
Continued from Page 1
Carbon Inside
Eaton Posi Performance Differentials feature a patented carbon friction material originally designed for racing brakes and clutches. Made from high-temperature carbon fiber wrapped with a carbon anti-wear coating, the discs are virtually indestructible, Eaton claims. And despite repeated hard use, there is no loss of performance. Eaton's warranty says that the patented carbon material provides smooth, quiet operation over the life of the vehicle.


To install a Posi, you'll first need to disassemble the stock rear end. Start by putting a drain pan under the differential and draining the oil. Remove the cover plate's bolts and carefully remove the cover plate. Then remove the disc brake calipers and parking brake drum. Be sure to mark the bearing caps with punches. It is very important that these caps go back in on the correct sides and that they are not upside-down.


After removing the pinion shaft retainer bolt, slide out the pinion shaft which holds the spider gears in place. Then remove the axle C-clips and pull the axles out about a foot. When pulling out the old differential, note the carrier bearing shims located on each side. These go between the bearings and the housing. Remove the bolts holding the ring gear to the differential, and with a punch carefully tap it loose. Next, tap the ABS ring off.


Using a bearing puller remove the old bearing and the race. This is a new 8.8 so we will reuse the bearing and the race. From there, you can install the Posi, as illustrated in the accompanying captions and photos.


We were very impressed with the new limited slip. After installing it in a '39 Ford pickup with a custom chassis, we took it out on both dry and wet pavement and the unit worked perfectly. It really made a big difference in the performance with both wheels hooking up when the power is applied.

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Photo Guide

Here is the new unit, right out of the box and ready to be installed in a '39 Ford pickup with a custom chassis.

Now remove the bearing caps and with a pry bar carefully work the differential out of the housing.

Heat the ABS ring in a steam cleaner or oven so it will expand, then slide it on the new differential, being careful to line up the bolt holes before it cools.

Press the new bearing in place.

Align the ring gear and start the bolts. Tighten the bolts with an air wrench and check to be sure the fit is flat and correct. Next, use a torque wrench for final check.

Align the shims and tap the new limited slip back into the housing. Install the bearing caps, tighten the bolts and check with a torque wrench. Push the axles back in, install the C-clips and the pinion shaft.

Insert the pinion shaft retainer bolt and tighten. Check for backlash and reverse shims if necessary.

Using a liquid gasket adhesive reinstall the cover plate and tighten down the bolts. Next add a 4-oz tube of Equa-Torque limited slip additive into the differential before adding the 90-weight gear lube. Put the brakes and wheels back on and you are ready for a test run.



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