CarCare
Mazda Performance Brakes
Continued from Page 1

Note: We took the added initiative to conduct our brake testing in a real-world environment. Instead of visiting our usual test track, we performed the 60-0 testing on a private-access road, to allow us to consider real-world braking circumstances. We had slightly uneven pavement, an expansion joint and a relatively narrow lane to work within. No huge expanses of perfect concrete with lots of run-out room for us, just like you probably won't have when YOU need to brake in an emergency.


The baseline testing was an understandably underwhelming affair, using factory brake pads and brake rotors all around. The braided-steel brake lines sent to us by Moss Motors were installed prior to this first series of tests, so we could be sure of consistent results throughout the testing. Try a set of braided lines and you will agree—the brake pedal has never been that firm. We found our average 60-0 mph stopping distance to be 187.98 feet. This is a greater distance than the standards set by professional drivers, but remember the test environment—just like that which you'd find on the street, everyday. This is what you'd do. The factory pads and rotors performed admirably and didn't heat up excessively during our test run, but they transmitted limited feel when pushed hard and locked up the tires too easily.


In the second group of tests, things became entertaining. The Hawk pads supplied by Moss Motors were quick to bite, and produced much more pedal reaction when braking at the limits of adhesion. Modulation of braking pressure was also easier—we could skirt the edge of lock-up, hovering just at the limit with greater regularity. The average stopping distance from 60-0 mph benefited as much as pedal-touch, netting us an average of 167.11 feet. Any competent driver can find better braking control with these Hawk Ferro-Carbon pucks, even if stuck using the factory rotors. Everyday cruisers will learn how a high-performance brake pad feels instead of the factory replacement, because the difference is obvious.


Our third stage of testing involved the high-performance Hawk Ferro-Carbon pads putting the squeeze to new slotted rotors from Moss Motors. The concept behind slotted rotors is simple—provide an escape route for pad heat, gasses and residue. As the brake pads clamp onto the rotor, the subsequent friction creates hot gasses and heat between pad and rotor face. The slotting allows the gas and heat to evacuate more quickly, prolonging pad and rotor life. It also averts the cushion-effect caused by that heat and gas between pad and rotor. Not surprising, the slotted Moss Motors rotors and hi-po Hawk pads combined to deliver the quickest stops of our testing day. The 60 to 0 stops in our Mazda Miata test car averaged out to 157.94 feet. That's about 30 feet shorter than with stock equipment, and 10 feet shorter than with just upgraded pads.


Notes: You don't want to install a new set of pads on grooved and/or heavily worn rotors. That rotor will almost instantly damage the pads. Whether using a high-performance pad or stock, be sure your rotors are in good shape. If a rotor happens to be lightly grooved or used, most brake shops can resurface and true it (cutting the rotor face smooth on a brake lathe) for you. Of course, you don't need to worry about that if you're going to high-performance rotors too, as we recommend. Also, always do brake work in sets, front or back. If you're going to replace the passenger-side front pads and rotor, do the driver-front too. Get it?

Continued on Page 3

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Photo Guide
braided stainless steel brake lines
Braided stainless steel brake lines. No more flex in the lines' circumference equals better pedal feel. Used by road racers for years, recently popular with the import/compact set, always worth every penny.
slotted performance brake rotors
Built from better metal, aftermarket rotors can also be milled with grooves to improve pad breathing and the longevity of pad and rotor. There's also a slight shaving effect, which keeps the pad fresh (less chance of glazing).
performance brake pads
Surely the easiest part of this brake upgrade to install, and probably the most effective buck for buck, upgraded pads stop quicker than factory replacement pads. Better yet, with upgraded rotors, they cut 30 feet off the 60-0 distance.
braided brake line install and bleeding
We did this project ourselves. Brake work is a great excuse for swearing like a sailor. We're finishing up the braided lines in back. Don't forget to bleed the air out of the entire system when you are finished.
performance brake pad and line installation
Rotor, pads and lines, can be installed in less than an hour per corner, and netted a 30-foot average shorter braking distance.
performance brake testing and break-in
Hard braking is a component of high performance driving. You should learn how your vehicle will react?try it in a safe place. New brake pads need to be "bedded-in" (see manufacturer's instructions) before hard usage.



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