Restoration
Shelby Mustang GT350 restoration

Having covered the mods on the drivetrain, chassis, and interior of Dan Holm's GT350-style conversion of a '67 Mustang, it's time to take a look at the tweaking directed at the exhaust system. As with many of the other upgrades Dan chose, there were more than a few ways that the exhaust could have been handled, allowing for personal expression of taste and preference. Choices made can affect a myriad of aspects, such as the peak horsepower, powerband width and range, exhaust tone, aesthetics, cost and durability. We'll address all of these factors starting from the exhaust headers and working back to the tailpipe tips.

Headers
The tuned, ceramic-coated exhaust headers are equal-length for improved scavenging, a design chosen for performance, looks, and durability—and yet are still not the most expensive on the planet. Their modest-sized runners (individual tubes) allow for much better flow than the stock cast-iron manifolds, while still maintaining a wide powerband. Larger tubes would result in a reduction of low-end horsepower/torque and slightly more horsepower at peak rpm, which Dan deemed less-than-ideal for the car's occasional street use.


The ceramic coating makes for a more durable header and also improves performance. This outer layer, which was not commercially available back when the original GT350 was produced, protects the metal from heat extremes, exhaust moisture, and other corrosive by-products. The fact that they look "cool" (and will for a long time) is icing on the cake. The performance value results from the fact that the headers carry more heat out of the engine for improved combustion.

Gaskets
Holm also took advantage of another advancement in technology by using a heavy-duty, leak-proof gasket. There is no longer any cause to complain that short-lived header gaskets are reason enough to avoid the use of headers. (Note, however, that they do need to be re-torqued periodically.) Just aft of the header collectors is a pair of custom-fabricated exhaust "cut-outs." With the caps removed, they don't necessarily add anything to the actual on-track performance against the stopwatch. Yet Holm enjoys the raw, straight-outta-the-pipes cacophony surrounding the car, as it reverberates within his Shoei racing helmet. All that's needed to transform the exhaust from "street-subdued" to "track-truculent" is the removal of the three wing nuts and the blocking plate they secure on each side.

X-Pipes
Next, we move to the center section of the exhaust where one of the new-style X-pipe systems has been installed. This system employs an X-shaped junction with a smaller-than-the-pipe equalization hole at the intersection. Internally, it looks more like two U-shaped bends connected at their respective bottoms, so that the exhaust is not actually trying to cross itself (like the old-style X configuration). Exhaust equalization is still achieved, and without a separate equalization tube.

Continued on Page 2

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Photo Guide
shelby mustang gt350 x-pipe exhaust
Forward of the mufflers, this system employs an X-shaped junction with a smaller-than-the-pipe equalization hole at the intersection. Inside it looks more like two U-shaped bends connected at their respective bottoms.
shelby mustang gt350 exhaust headers
For improved scavenging, the exhaust headers have equal-length primaries (individual tubes that merge into a collector).
mustang gt350 restoration track duty
For track duty, all it takes to remove the cutouts' cover plates is loosening three wing nuts.
mustang gt350 exhaust system resto
Instead of lengthy tailpipes, the exhaust system ends with short, efficient and lightweight dump-spouts on the backside of the straight-through mufflers.



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