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Remove the air cleaner, choke shield and breather hose. Then unscrew the air horn body.
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Disconnect the lines to the choke (far left), the fuel line from the fuel filter (foreground) and the throttle linkage.
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Remove the air horn and its gasket.
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Free the carb by removing its retaining nuts and lock washers. Then cover the bores in the intake manifold with a rag or paper towel to keep out dirt and debris.
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Disconnect the dashpot from the throttle lever.
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Detach the accelerator pump rod from the over-travel lever.
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Remove the accelerator pump's four cover screws to free the diaphragm and spring.
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Reach in and remove the elastometer valve, which looks like a small finger cymbal. Make sure to extract the plastic tip if it breaks off. The rebuild kit contains a new valve.
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Pry the float shaft retainer from the fuel inlet seat.
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Remove the float, lever assembly and needle.
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Remove the inlet needle seat, filter screen and pump-discharge screw. Also, the fuel filter can be removed whenever convenient since it should be replaced in conjunction with the rebuild.
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Unscrew the main jets, then the accelerator-pump discharge nozzle and air distributor plate (the screw directly above the screwdriver).
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Remove the booster venturi assembly, its gasket and the inlet fitting.
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Turn the main body upside down to dislodge the accelerator pump discharge weight (left hand) and ball (right hand).
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Turn the carb over and unscrew the idle fuel-mixture adjusting screws and springs. Remove the power-valve cover, then the power valve itself along with its gaskets.
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Thoroughly clean the carb's main body with carb cleaner or dip, lacquer thinner or denatured alcohol. Power-valve ports can be scraped clean with a thin wire.
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Being reassembly by reinstalling the idle-fuel screws and springs and new power valve and gaskets.
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Reinstall the main jets and drop the accelerator-discharge ball and weight into their hole.
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Install the booster venturi with a new gasket, lubricate the new elastomer valve's tip and insert the valve into the pump cavity with needle-nose pliers. Then install the spring and new diaphragm.
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Install the accelerator pump rod on the over-traveler, then insert the new needle-and-seat assembly.
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Slide the float shaft through the lever, and then install the float assembly into the fuel bowl by hooking the tab under the inlet-needle assembly.
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Bend the float lever to the proper height for the application as specified in the rebuild kit's instructions.
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Insert the new main body/air horn gasket. The rest of the job reverses the disassembly/removal procedure. Be sure to use a new fuel filter.
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