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How Manual Transmissions Work
Demystifying manual gearboxes
Jeff Karr / autoMedia.com
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Transmissions can be a bit baffling. That's understandable, since your vehicle's transmission must convert the engine's power (which is delivered over a fairly narrow range of rpm) into something usable at the drive wheels over a huge speed range. Strong pulling power must be available when accelerating away from a stop, yet the engine rpm must be at a comfortably low speed for efficient high-speed cruising. How does your transmission do that? Depending on the anticipated use and price point of a given vehicle, manufacturers draw on a wide assortment of technologies to fit each application. Knowledge is power, and the more you know about how your vehicle works, the better you can maintain and care for it. Let's pop the clutch on the discussion, shall we?
The transmission's job is to provide a wide enough range of gear ratios to accommodate the vehicle's typical operating speed range.
Regardless of a vehicle's drive layout, to function, its needs some type of clutch and transmission. The clutch allows the engine's power output shaft to effectively be disconnected from the transmission (and in turn, the drive wheels) so the vehicle can idle motionless at a stop. Then, the clutch can gradually be re-engaged and the engine can smoothly take up the load and pull the vehicle away from a stop. The transmission's job is to provide a wide enough range of gear ratios to accommodate the vehicle's typical operating speed range.
The Right Ratio
The key aspect of any transmission is its ability to convert the engine's power output into useful torque that can be fed to the wheels at the required speed. This is achieved by offering a choice of gear ratios between the engine and the drive wheels. In low gear, a transmission allows the engine to rev freely even though the vehicle is traveling slowly. This provides the maximum torque multiplication for accelerating away from a stop or pulling a heavy load at low speed. Low gear gives you maximum pulling power but very little speed.
Conversely, in high gear, a transmission puts the engine rpm at a comfortable and fuel-efficient level, even though the road speed is very high. This gives you high speed, but with relatively little pulling power. Try to climb a hill or buck a strong headwind in top gear, and the slow-turning engine may not have the power to maintain the speed you want. (Your only choice: downshift to a lower gear.)
Between these high and low ratios, a transmission needs to have enough gear choices to deal with all the likely driving situations the vehicle will encounter. In modern vehicles with manual transmissions, four to six speeds is the norm.
Copyright autoMedia.com 2000-2008
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