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It's no secret that engine accessories rob your engine of horsepower. Ever notice how the idle slows slightly when your air conditioning kicks on? That's because it's siphoning off power to operate the system.

Air Apparent
Now suppose you could recover some of that lost horsepower siphoned off by an accessory. That's what installing an electric fan does. Instead of being driven by a belt attached to the engine, it runs off one or more separate electric motors, so it doesn't drain off horsepower. That means you can recapture as much 17 horsepower and 20 lb.-ft. of torque (depending on the vehicle and engine speed). Other claimed benefits include less wear on the water pump, reduced fan noise, improved A/C output, better gas mileage, and improved cooling.


How so? When your vehicle is sitting still, air is not being forced through your radiator. That's why you need an engine fan, because it supplies fresh air to your cooling system when you're at a stop. Normally, since the factory fan is attached to a pulley on the engine, the speed of the fan increases as the speed of your engine increases. But if your vehicle is idling at a stoplight, the fan is moving rather slow, and not moving much air.

Temperature Driven
An electric fan, however, operates off a temperature sensor, so it kicks on when needed, and automatically runs faster when the temperature rises. The Flex-a-lite unit shown here, for instance, comes with a variable speed control module that operates the fans from 60 to 100 percent, depending on engine temperature.


Driving speed will not affect the performance because an electric fan is not mechanically attached to your engine. When your vehicle is stopped or idling, an electric fan is capable of moving much more air than the factory fan. In addition, the shroud around the fan also helps to ensure that the fan is drawing in cool fresh air through your radiator, and not just moving warm air around your engine compartment.

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Photo Guide

The Flex-a-Lite Monster Fan 270 (for 1997-2001 Ford F-150 and F-250 trucks) includes all the wiring, connectors and brackets needed for installation.

First remove the existing fan and clutch assembly.

Mount the variable speed control (VSC) on the top corner of the electric fan's shroud, which is closest to the battery.

Wire the electric motors using the provided connectors. (The instructions provide a wiring diagram and details on specific colors to use.) Use zip ties to neatly bundle the wires together.

Note the differences between the stock fan (top) and the dual electric units. Two smaller fans pull more air than one big one, and they also don't drain engine power.

A temperature sensor inserted between the fins of the radiator core ensures that the fans kick on when needed.

The mounting brackets mated perfectly with the radiator of this F-150, so the adjustable plates were not needed.

Use 10 AWG red wire to run power directly from the battery to the VSC.

Install the 40 amp fuse holder in a convenient location, but don't insert the fuse until later on.

Splice into the power wire for the A/C compressor, and then solder and seal the connection (not shown), so the electric fan comes on when the air conditioning is operating.

Plug all of the appropriate wiring into the VSC. You'll need to run a power wire to a spare connection in the fuse box as well.

Now you're ready to install the fuse and test the system.


Related Articles
Radiator Leak Repair
Blower Fan Repair
Cooling System Flush
Belt-Less Water Pump Replacement
Water Pump Replacement


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