CarCare
door panel car care tools

There are a great number of reasons to remove an interior door panel in a car or truck. At the core of the problem is something behind the panel either broken or in need of upgrade. Electric window motors sometimes go kaput. Window registers can skip off their track. Weather strips can stop fighting the elements. Factory door mount audio speakers can sound better with an upgrade. A ding or dent may require convincing via its backside. The list of reasons can go on and on, but the task at hand is always the same. Remove the door panel to access and repair the problem at hand.

Carefully Simple
Removing a door panel or interior bit is a seemingly easy affair. Getting a door panel on and off without having it snap into three or more pieces is another story. The first instinct is to grab on to one corner and pull. This instinct is usually followed by some profanity and whatever tool being employed getting tossed across the driveway. After the cat squalls and runs under the fence, which in turn gets the neighborhood dogs barking in chorus, comes the realization that the money that was going to be saved by doing it yourself has just snapped in half. Replacement door panels are usually a dealer or salvage item and always pricey.


Removing and installing a door panel and keeping it in one piece is a textbook case of the right tools for the right job. It's what cannot be seen that causes the problems. Hidden behind the panel are all manner of fasteners that hold the panel in place. The panel itself is usually not strong enough to withstand any ham-fisted prying or bending. The fasteners, on the other hand, are usually strong enough to hold the panel onto the door right up to the point where it snaps. The right tools depend on the type of panel. The full set of plastic trim removal tools used here cost less than ten dollars and made the job an easy task.


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Photo Guide
door panel removal
The first step is to remove everything connected to the door on top of the panel. This includes the window cranks, armrests, and anything else with roots in the door. Scour for every screw. Finding the fasteners can be tricky.
door panel window crank fasteners
Keep an eye for hidden fasteners. This window crank has a clip to hold it in place. Attempting to pry it off without removing the clip would have damaged the panel and possibly snapped the handle.
door panel tools
Figure out which tool out of the set is the best one for the job. The right one will slide under the panel and grip the fastener. The first fastener is the hardest and also the easiest place to cause damage.
door panel removal tips advice
Work along the length of the door panel. Remove one fastener at a time. Vehicles that have seen a few less presidents will likely employ more space age materials then the vinyl covered pressboard panel seen here. Modern panels are just as easy to break.
door panel repair
With the panel removed repairs can now be made. Be careful not to tear any of the plastic attached to the door. The plastic must be put back in the same place to prevent moisture damage. Shown here are all the parts removed and the tools required.
door panel window repair
After repairing the fussy window register or expired electric window motor it's time to put the panel back on. Apply pressure on top of the fasteners one at a time.



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