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Distributor Rotor Replacement
Tuning up electronic ignition systems
Tom Morr / autoMedia.com
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Technology often improves performance and efficiency. Automotive ignitions received a notable technological advance in the Seventies when "points" type systems began giving way to more-modern electronic ignitions. Before then, many grizzled old-timers were local legends for their points "twiddling" skills. These spark masters would file the ignition points to remove carbon buildups, expertly set the point gap, adjust the dwell through a slide-up door in the distributor cap and perform others acts of black science that sent the spark to the plug at precisely the time the fuel arrived. As a result, engine "miss" was cured.
Pointless
Electronics advances simplified ignition systems. Old-fashioned points, condensors and breaker plates were replaced by a rotor. This simpler and more efficient setup consists of a rotor that spins atop the distributor's shaft. As it spins, the rotor's metal tip contacts terminals on the distributor cap. The terminals route the spark through the appropriate wire to the proper spark plug.
The good news: Distributor rotors are easy to replace by the average home mechanic.
Unfortunately, all moving parts eventually wear out. Just as ignition points corrode and decay, rotors' metal tips grind down over time, resulting in improper contact with the distributor cap. Further, rotor bodies are usually made of plastic, so heat and vibration can cause cracks over time. The good news: Distributor rotors are easy to replace by the average home mechanic.
Often, the most time-consuming part of the job is removing the distributor cap to access the rotor. Distributors are sometimes obscured by other components or even recessed under the cowl, snug against the firewall. Once the cap is popped, though, the old rotor is simply detached and replaced with the new. (A service manual will mention the specifics for your vehicle.)
This "pointless" procedure can smooth the car's idle, clean tailpipe emissions and restore lost fuel economy.
Copyright autoMedia.com 2000-2009
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First, locate the distributor cap. Removing the air cleaner cleared a path on this Seventies' Chevy truck. Loosen the cap by freeing its mounting screws, hooks or clamps. This cap is held by four spring-loaded latches that release with half-turns.
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Remove the cap from the distributor. Keep the plug wires attached. Inspect the cap for cracks and corrosion; replace as needed.
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Unfasten and remove the old rotor. This one attaches with two Phillips screws; other styles may be press-fit or have a set screw that attaches the rotor to the distributor shaft.
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The old rotor (right) has carbon deposits on all metal surfaces as well as a worn-down metal tip. It was allegedly at least 10 years/100,000 miles old. Consult your owner's manual or service manual for recommended rotor-swap intervals.
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Rotors are indexed so that they'll only install in one position. Secure the new rotor in place, then reinstall the distributor cap. Double-check that the cap is securely attached to the distributor and that all spark-plug wires are clipped into the cap.
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