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cv boot repair

CV Rehab

Replacing the front axle assembly

Tom Morr / autoMedia.com

Front-wheel-drive vehicles transfer the power from the transmission to the wheels through drive axle assemblies. These drive axles have constant-velocity (CV) joints at each end. The joints are protected by rubber boots whose purpose is to keep contaminants out and lubricant in. Cracks or tears in the boot can lead to CV joint failure, as can normal wear and tear. Signs of worn or damaged CV joints include lubricant leaks, clicking sounds during turning, clunks during acceleration or abrupt deceleration and frontend vibrations.

Repack or Replace?

Cracks or tears in the boot can lead to CV joint failure, as can normal wear and tear. Drive axle boots and CV joints can be serviced. However, the job often requires special tools. Because the drive axles must be removed to service the joints anyway, replacing the entire assembly with a rebuilt unit is worth considering. It's certainly quicker and easier than rebuilding the boots and joints. Depending on vehicle, a replacement drive axle assembly can be surprisingly affordable, and removal/replacement is entirely achievable for the average do-it-yourselfer mechanic.


The accompanying photos show a typical drive axle replacement. Some vehicles such as the one shown don't require the caliper and rotor to be removed; others do. For details on your vehicle (especially fastener torque specs), consult a service manual.

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How To Photo Guide
cv boot joint front wheel drive vehicle
Drive axles in front-wheel-drive vehicles have many parts. Their boots and CV joints eventually wear out. (The two prominent joint styles are tri-pot, shown here, and double-offset.)replacing drive axle assembly
Replacing the entire drive axle assembly is much more efficient than servicing the boots and CV joints. We borrowed the necessary specialized tools?spindle-nut socket and tie-rod-end puller?from the local parts store.remove tire and wheel spindle nut
First, raise and secure the vehicle, then remove the tire and wheel. The spindle nut is often "staked" or secured with locking tabs. Use a chisel or screwdriver to unlock the nut.spindle nut socket loosen nut
Use the appropriate-sized spindle-nut socket on a breaker bar to loosen the nut. A prybar or large screwdriver helps hold the hub in place.remove caliper and rotor
On some vehicles, the caliper and rotor must be removed. Then separate the lower control arm from the damper fork (if equipped).remove cotter pin unbolt lower control arm ball joint
Remove the cotter pin, then unbolt the lower control-arm ball joint from the steering knuckle with a tie-rod-end puller. Swing the knuckle and hub outward till the drive axle is free.pry drive axle outward
Carefully pry the drive axle outward at the transmission.remvove old drive axle
Remove the old drive axle.insert replacement drive shaft
Insert the replacement shaft then reverse the rest of the disassembly process.new cotter pin to reattach lower ball joint
Make sure to use a new cotter pin when reattaching the lower ball joint to the steering knuckle.
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