CarCare
brake hydroboost

To achieve big power, it's basically a given that high-performance cars run a radical camshaft. Trouble is, many hot rodders think more about the go rather than the slow. So when they're ramming around town with a performance grind on your bumpstick, they may encounter a problem with stopping if their rod relies on a factory-style, vacuum-powered brake assist unit. This system can present a substantial problem with braking at low engine rpm, due to an inadequate vacuum supply to the brake booster because of the cam's extreme lobe shape. On top of that, other areas of the car, such as automatic transmissions and A/C systems, also need vacuum, which then takes it away from the brake system.

Hydroboost
A quick remedy for this scenario is to use a product that has been commonly available as a general automotive service part since 1974. This proven approach is currently found on a wide range of new production vehicles, everything from V8 Mustangs to Chevy pickups. As such, it has undergone rigorous testing by OE manufacturers to insure proper operations and reliable operation.


Called a hydroboost, this hydraulic brake assist relies on hydraulic pressure from the power steering pump to provide far more brake assist power. For comparison, a standard vacuum unit normally can produce only 450 psi, while a hydroboost system can generate anywhere from 1200 to 2000 psi to the calipers.


If your vehicle already has a master cylinder (assuming it has power steering to begin with, which is required to add a hydroboost system), in most cases it can be used, as long as it is in proper operating condition. If your master cylinder is more than 10 years old, though, or shows signs of aging and wear, it should be replaced.


A number of companies offer hydroboost systems for a wide range of cars and trucks, not just hot rods and muscle cars. For customized rods in particular, a clean-looking engine bay is especially important. For this type of application, hydroboost from Power Brake Service is handcrafted to a high level of visual quality. The units can be anodized or finished with a chemical-resistant paint. The line sets use Aeroquip TFE spec materials, with adjustable aluminum line separators featured in most applications.

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Photo Guide
drum brake hydroboost upgrade
If your street rod has drum brakes on the front, such as on this '30 Ford, Power Brake Service recommends upgrading to disc brakes before installing a hydroboost system.
brake accumulator nitrogen reserve
The bottle on the side of most hydraulic brake assist units is called an accumulator or nitrogen reserve. It stores up hydraulic power steering pressure in the event of an engine-stall condition in order to provide reserve brake assist power.
PBS Hydroboost
Anodizing or chemical-resistant paint can be used on the PBS Hydroboost to color-coordinate the system.
PBS Hydroboost fluid output and return
These fittings are for the fluid output (right) and return line (left).
Inlet fitting for hydraulic fluid from power steering pump
On the opposite side is the inlet fitting for hydraulic fluid from the power steering pump.
spring retainer
Shown here is the spring retainer pushes the piston back into its release position. Other interior components include a power piston, spool valve, and hydraulic reaction control for pedal feel.
braided lines on poer steering pump
Here's a typical installation on a 350 Chevy using braided lines on the power steering pump. Installation requires removing the existing high-pressure power steering line between the pump and the steering box or control valve. A replacement line goes from the pump to the assist unit, then another line from the assist unit to the original steering connection.
rotated mounting for hydroboost
On this big-block Ford, the hydroboost required a slightly rotated mounting for clearance of other components.
remote pbs hydroboost mounting
If there's not enough room in the engine bay, the PBS hydroboost can be mounted remotely, in this case on the frame rail next to the transmission.



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